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AndysR
02-19-2009, 12:13 AM
A bit of backround first I am 27 and although being a self confessed petrol head have only owned two cars. My first was ... a Ford Orion I owned the car for 9 years during which time I threw an absolute bucket of cash at. It started of as a one owner standard 1988 1.6i Ghia with 43k on the clock, then I started on it and it became a 1.6 CVH with lowered compression, lightend and balanced bottom end, Piper 285T2 camshaft and antipump lifters, T3 turbo hybrid with 360 degree thrust bearing, Full front mount intercooler, Superchipped, -31 all steel garrett actuator, Willwood 4 pot front calipers and 285mm discs, AP racing paddle clutch, RST transmission with uprated internal bearings and recon'd lsd. I also had a bespoke interior retrim by Jamie Shaw of Carisma an RST bonnet, RS accessory front chin spoiler, Facelift Sierra Sapphire Cosworth snowflake alloys and boot spoiler finished the outside off and it looked like this.

http://i4.photobucket.com/albums/y140/Andyrs/MyOrion.jpg

http://i4.photobucket.com/albums/y140/Andyrs/_DSC0279.jpg

http://i4.photobucket.com/albums/y140/Andyrs/100_1753-1.jpg

http://i4.photobucket.com/albums/y140/Andyrs/100_1662.jpg

http://i4.photobucket.com/albums/y140/Andyrs/history.jpg

(The folder on the arm rest in the last picture was the car's history most of which was added after I took ownership!)

It won plenty of throphies and had a magazine feature with another one on the cards. To say I am proud of the car is an understatement and the new owner still rings me to tell me how he is getting on with the car and what he has planned for her.

However parts in general are becoming a joke to get hold of due to them falling off the parts list at Ford and tbh I was worried I would hit a bumble bee and get it written off I also hated constantly worrying about the weather when I was out in her incase it rained. So I decided it was time for someone else to worry about the rain!

But instead of upgrading to a Cosworth or Jap car I thought why not get something that can cope with living outside and being driven in the rain or what ever weather our beautiful country decided to throw at it.

So rather than by another show/modded car I bought something different that I could work on improving and fettling as I went along, something I wouldn't worry as much about when I parked it in a public carpark.

Enter my second car a Volvo 850 R -

The Volvo 850 R was the top of the range 850 at the time and superceeded the T-5R, not a limited edition like the T-5R, however it sold in similar numbers. It continued on from where the T-5R left off with stiffened and lowered suspension, part alcantara/leather interior with electric front seats. The engine produced 240bhp as an auto or 250 bhp in manual form. It was available in Black, Grey, Red, Blue and the very rare white as either saloon or estate. It was fitted as standard with 17" Volan alloys and lower front spoiler and rear spoiler. The 850 R was produced from late 1995 with production finishing late 1996 although stock levels allowed for late registrations through to 1997 with some very late models registered in 1998.

My car is a three owner from new 1996 model which had 87,400 miles on the clock with full history, not all Volvo main dealer though. It was a second car to a guy who had recently split from his wife, she was using the car but it broke down and she could not afford to have it fixed so he repaired it, kept the car and sold it as he had an 850 R in estate form but with two kids mean't the estate was more practical. It was located in Crawley some 120 miles from home I had it recovered straight to a Volvo garage who carried out a full service and cambelt change. They also set about replacing all the usual expected weak points of the car like the rear main oil seal, breather system, ht leads, rotor arm, dissy cap and radiator.

On the day I bought the car it looked like this..

http://i4.photobucket.com/albums/y140/Andyrs/14092007200.jpg

http://i4.photobucket.com/albums/y140/Andyrs/14092007199.jpg

The wheels look like they have all got white edges where the previous owner took a liking to kerb's so I had them all refurbished...

http://i4.photobucket.com/albums/y140/Andyrs/100_1982.jpg

http://i4.photobucket.com/albums/y140/Andyrs/100_1968.jpg

I also had the drivers seat back cover renewed as it was worn on the bolster, quite a common wear point, especially when the cars are driven by short arses like me.

http://i4.photobucket.com/albums/y140/Andyrs/14092007207.jpg

http://i4.photobucket.com/albums/y140/Andyrs/100_1825.jpg

I then detailed the body as the car looked very flat, unfortunatley whilst it made a vast improvement to how the car looked it like most Volvo's has been driven into solid fixed objects and as a result has had its fair share of poor repairs. But as I said it's better than it was and I will have the imperfections rectified with a full body resto but thats for the future, I plan to keep it for a while...

So far on the mod's front I have had the following.

Front brake upgrade to 302mm discs with Ferrodo DS2500 pads
Rica 304 remap - probably around 280 ish bhp, on a good day :D
Ferrita stainless steel catback exhaust, heatwrapped with special square exhaust trim to mimic original trim.
BSR induction kit and airbox
Goodridge braided brake lines front and rear
Powerflex poly lower arm bushes
Powerflex upper engine torque and bulkhead mounts

I have had the fuel injectors professionally cleaned/serviced and the fuel pressure regulator.
I have also had the turbo wastegate replaced and the car now holds a healthy 17 psi.
On it's last mot the emissions test showed a fault with the Lamdba sensor, it was running 10 percent co at idle! Needless to say after replacing the sensor the car is now better in fuel! ;)

Cleaning of the car wasn't restricted to the body as I have also tidied up the engine bay not show condition but clean enough that you can keep on top of the day to day grime that collects during normal use.
I think you will agree it's an improvement from when I bought it. :cool:

http://i4.photobucket.com/albums/y140/Andyrs/243007-6.jpg

http://i4.photobucket.com/albums/y140/Andyrs/100_2109.jpg

Currently I am having an aftermarket lower spoiler, designed for the 850, fitted which trial fitted looks like this.

http://i4.photobucket.com/albums/y140/Andyrs/100_1876-1-1.jpg

Future plans include

Coilovers
IPD sway bars and roll bars
Ferrita 100 cell sports cat with larger downpipe
Larger turbo
Better intercooler
AP front brakes
S60R rear brakes - calipers painted to match AP's
Proper engine build and....



Well it's an auto at the moment :rolleyes: and the box's aren't keen on proper power so I will have to convert it to manual so I will be fitting a manual transmission and either a gripper or quafe diff.

When I have got the car back I shall post some pictures of the car with the new exhaust trim and front splitter fitted :)

macca
02-19-2009, 09:19 AM
Wow Andy, what can I say. Two very lovely cars. That Orion is incredibly well done, one of the most tastefully modded Fords I have seen, I really like it.

The Volvo is lovely too, in very good condition, especially since you have detailed it.

Look forward to seeing the progress on this, keep up the good work!!

Kerry_T-5R
02-19-2009, 01:19 PM
Brilliant write up, you have had two brilliant cars - they are a real credit to you. Your future plans for the 850 are very similar to mine, it will be interesting to see how they both develop.

Whats next on your list? (I know you haven't even got it back from the last couple of bits yet! :))

Kerry

850_Turbo_Brick
02-19-2009, 05:31 PM
Hi andy

I thought my car was clean, Now i suddenly have the erge to go and clean my car lol. Really good car mate. Have you got any mods planned soon?


cheers

barry

850_Turbo_Brick
02-19-2009, 05:35 PM
Powerflex upper engine torque and bulkhead mounts


How much was this and where did you get it from?

barry

AndysR
02-19-2009, 07:55 PM
How much was this and where did you get it from?

barry

Its being fitted at the moment at RT's apparantly its a nice addition to the usual torque mount ;) Although I personally am yet to hear it :not:

AndysR
02-19-2009, 07:58 PM
Cheers for the kind comments..

The pictures don't do the Orion justice but do make the 850 look good, im probably picky about the car because of the Orion but its far from perfect.

Barry your car looks far better than just clean to me! :cool:

Kerry the mod I would like most to do next is the suspension fitting the Gaz kit just as you have with the IPD suspension parts, then the AP brakes and that means the car will be ready for some proper power! But that stage is a long way off yet as I said I plan to keep her for a while :cool:

Kerry_T-5R
02-23-2009, 08:48 AM
Cheers for the kind comments..

The pictures don't do the Orion justice but do make the 850 look good, im probably picky about the car because of the Orion but its far from perfect.

Barry your car looks far better than just clean to me! :cool:

Kerry the mod I would like most to do next is the suspension fitting the Gaz kit just as you have with the IPD suspension parts, then the AP brakes and that means the car will be ready for some proper power! But that stage is a long way off yet as I said I plan to keep her for a while :cool:

Good choice for the Gaz kit - it really is excellent. I must admit the ap's are one of the modifications I want to do when I have a spare £1,500 lying around!!

AndysR
02-23-2009, 09:26 PM
Good choice for the Gaz kit - it really is excellent. I must admit the ap's are one of the modifications I want to do when I have a spare £1,500 lying around!!

Yeah I have heard good things about the Gaz kit from yourself and other people although these kits aren't fitted to Volvo's... but apparantely they own the rights or designs to some of Leda's suspension? Not sure if that's correct or not...

Re. AP's tell me about it £1,500 is alot but you could probably source cheaper 2nd hand calipers although probably not worth it in the long run as you could be buying junk! In any case I have heard it is definately money well spent! :cool:

Kerry_T-5R
02-24-2009, 09:45 AM
Yeah the Gaz kit is made from a leda design! I too would be worried about using second hand ap calipers!

macca
02-24-2009, 12:38 PM
I don't see the problem with second hand calipers? It's not a complicated part, it's a block with some holes and some little pistons that push out when fluid pushes against them. If they're not obviously damaged then the worst that can happen is you need new seals for it?

Colin850
03-03-2009, 02:58 PM
Hi andy. Thats a really nice 850 you've got there, i'm liking the lower front splitter. Very nice orion as well. Well done on 2 very nice cars!

AndysR
03-03-2009, 10:25 PM
Thanks very much Colin, good to see another Volvo owner on the members list :cool:

RT Mechanics ltd
03-05-2009, 06:32 PM
I know that car its rubbish :innocent: only joking a really nice car that i know very well inside and out :)

russ

AndysR
03-05-2009, 07:30 PM
I know that car its rubbish :innocent: only joking a really nice car that i know very well inside and out :)

russ


What you mean't to say is that car is the bain of your life and probably shall be for many years to come... if she behaves herself! :cool:

mills
04-17-2009, 07:54 PM
as already said, 2 very nice cars there ;)

the orion is outstanding, inside and out :cool:

and good job on the engine bay of the volvo, what a difference :thumbs:

AndysR
09-15-2009, 08:54 PM
Well it's been quite a while since I was last on this site... not quite sure why it was only after I spoke with Kerry, Mark and Barry on Saturday that I realised I hadn't been on in a while :sorry:

Anyway I still have Damien, as this Volvo has become known, I haven't really done a great deal to the car since my last update except drive it and change the engine oil every five minutes..or so it seems.
What I have done to the car since my last update is as follows, the front splitter is now properly fitted and I have opted for a different style exhaust trim to better suit the more "square" look of the car. I also, after recommendation, decided to have a set of HID's fitted and can honestly say I haven't used full beam since what an improvement definately a worth while modification. I have also had the firewall and lower torque mount bushes renewed with Polybushes which have made the car sound :cool:

I also decided that the car was long overdue a coat of polish so swiftly set about giving the car a well deserved spruce up :cool:

At the weekend I met up with Kerry and friends to then pop over and watch Russ's car compete in the Brighton speed trials, first time I have been and will definately go again, it also allowed me to see what I am missing out on in terms of the suspension setup I want for the car. Not having had a chance to actually have a ride in Kerrys 850 I must say from an exterior point of view it looks like it handles on rails so I definately have to sort myself the Gaz coil overs and IPD roll bars so thanks to Kerry for showing me how mine could handle with the right parts, definately very jealous of your cars suspension now! :drool:

Anyway as I said not really an great update but this is how the car looked after I spent the weekend sprucing it up with a couple of shots showing the new splitter and exhaust trim fitted.

http://i4.photobucket.com/albums/y140/Andyrs/100_2236.jpg

http://i4.photobucket.com/albums/y140/Andyrs/100_2230.jpg

http://i4.photobucket.com/albums/y140/Andyrs/100_2252.jpg

http://i4.photobucket.com/albums/y140/Andyrs/100_2224.jpg

http://i4.photobucket.com/albums/y140/Andyrs/100_2228.jpg

http://i4.photobucket.com/albums/y140/Andyrs/100_2249.jpg

http://i4.photobucket.com/albums/y140/Andyrs/100_2238.jpg

I have also set about doing a general tidy up of the underneath of the car including cleaning and painting the fuel tank securing straps and cleaning and re-undersealing the rear most section of the car, the rest will be done in due course especially the rear arches as you can see from the above pictures original underseal in both rear arches is starting to look rather grubby now! :)

http://i4.photobucket.com/albums/y140/Andyrs/100_2145-1.jpg

http://i4.photobucket.com/albums/y140/Andyrs/100_2176.jpg

RT Mechanics ltd
09-15-2009, 09:01 PM
Very nice as always :d

Russ

macca
09-16-2009, 06:21 PM
Is it a Volvo owner thing to have OCD?? :D

AndysR
09-16-2009, 08:05 PM
Is it a Volvo owner thing to have OCD?? :D


It seems to be something I suffer with maybe it just happens to be coincidence that I own a Volvo as well :p;)

macca
09-16-2009, 11:00 PM
Maybe people with OCD are attracted to Volvo's then?! :innocent:

RT Mechanics ltd
09-17-2009, 09:36 PM
Maybe people with OCD are attracted to Volvo's then?! :innocent:

Yes :group: :d

Kerry_T-5R
10-06-2009, 02:07 PM
Pictures you took look great, your car gets better and better each time you put pictures up.

AndysR
10-06-2009, 10:42 PM
Thanks for the kind comments :)